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Protect your cargo with custom-designed transportation isolation systems from mechanical engineering consultants specialised in vibration and shock

Our bespoke isolation systems combine measured data, FEA vibration analysis and real-world testing to protect fragile cargo from harsh transport conditions. Designed by experienced mechanical engineers, each system is optimised for performance, compliance and resilience.

Author: Paul Schmitz MBA CEng MIMechE MIoA
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Our strengths

  • Independent, consultancy-led design — we select isolation technologies based on engineering merit, not catalogue limitations.

  • Evidence-based engineering — combining measured vibration data, FEA vibration analysis and verification testing to prove every solution.

  • Compliance fluency — experience across DO-160, MIL-STD-810, BS4142, BS8233 and VC-C/VC-D ensures qualification success and confidence with auditors.

  • Agility and precision — a small expert team that can investigate, model, design and validate quickly — ideal for programmes under schedule pressure.

  • Proven process — Investigate → Test & Measure → Analyse → Design → Support — a framework that guarantees traceable, repeatable results.

Opportunities we create for clients

  • First-time qualification — simulation and test alignment ensures that formal vibration and shock tests confirm success, not reveal surprises.

  • Reduced life-cycle cost — engineering to fragility curves and transmissibility limits prevents over-design and lowers transport and warranty costs.

  • Enhanced reliability — mitigation of resonance, fatigue and handling shocks increases MTBF and equipment lifespan.

  • Noise and comfort improvement — vibration isolation at the source reduces structure-borne noise within vehicles and facilities.

  • Accelerated delivery — integrated analysis, documentation and on-call support shorten qualification and deployment time.

Applications we protect

Aerospace & Defence

  • Avionics, power units and mission equipment qualified to DO-160 and MIL-STD-810 transport vibration requirements.

  • Rotorcraft components where blade-pass orders overlap structural modes — managed by tuned isolation and damping.

Medical & Scientific

  • Laboratory and imaging instruments protected from transit vibration without compromising calibration or sterility.

Artwork & Cultural Assets

  • Vibration-safe crating and pallet systems for paintings, sculptures and fragile artefacts.

Nuclear & Energy

  • Fuel assemblies, sensors and containment components protected from shock and mechanical stress during transport.

Electronics & Micro-Tech

  • Semiconductor and precision-equipment shipments validated against VC-C/VC-D vibration limits.

Industrial & Heavy Equipment

  • Large machines, compressors and assemblies isolated against road and handling shocks using proven dynamic models.

Our proven process

  1. Investigate — define transport modes, handling environments, and fragility thresholds; establish what “success” means.

  2. Test & Measure — capture real vibration and shock data from field journeys or qualification rigs using calibrated tri-axial instrumentation.

  3. Analyse — perform FEA vibration analysis, modal correlation and transmissibility studies to predict and optimise system response.

  4. Design — create and refine tray, pallet and isolator configurations to meet dynamic, dimensional and compliance targets.

  5. Support — oversee qualification, interpret test results and provide long-term technical backing for repeat shipments.

Technologies we specify

  • Wire-rope isolators — all-metal, multi-axis isolators for severe shock and broad-spectrum vibration.

  • Elastomer mounts — tuned polymer systems for high-frequency attenuation in compact envelopes.

  • Tuned damping systems — hybrid designs combining damping layers, tuned mass dampers and energy absorbers.

  • Custom cradles & pallets — engineered frameworks integrating securement, lifting and vibration isolation in one assembly.

Independent consultancy: we select the right technology for your objectives — not a fixed supplier catalogue.

Case studies (selected)

  • Aerospace rack isolation — wire-rope system reduced transmitted RMS by 70%, passing DO-160 qualification first attempt.

  • Helicopter power-unit redesign — eliminated resonance at blade-pass frequencies, achieving MIL-STD-810 compliance.

  • Semiconductor plinths — FEA and vibration testing confirmed VC-C/VC-D compliance for cleanroom installations.

  • Industrial plant retrofit — reduced structure-borne vibration and achieved BS4142 compliance through targeted redesign.

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Compliance standards

  • RTCA DO-160 — vibration and shock qualification of airborne and transport equipment.

  • MIL-STD-810 — environmental test methods for vibration, shock and transportation integrity.

  • BS4142 & BS8233 — structure-borne and environmental noise standards relevant to transport vibration.

  • VC-C / VC-D — vibration criteria for sensitive manufacturing and cleanroom environments.

Related Services

  • Vibration Consulting — diagnose and control vibration problems in machinery, structures and transport systems.

  • Vibration Analysis — interpret dynamic behaviour and identify resonances through advanced signal processing.

  • FEA Vibration Analysis — simulate dynamic response using modal, harmonic and transient FEA to predict vibration performance and fatigue life.

  • Vibration Testing — measure or replicate vibration and shock to verify that isolation systems perform as designed.

  • Mechanical Design & Optimisation — refine and reinforce mechanical structures for durability and vibration control.

  • Noise Assessment & Control — manage structure-borne noise and vibration within transport or industrial environments.

Ready to protect your cargo?

Partner with mechanical engineering consultants who understand vibration, shock and compliance. Our designs are proven by measurement, analysis and FEA — delivering systems that work in the real world and pass qualification first time.

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